Syed Shiraz Bukhari

Inventory Management

Torque360 | Auto Repair SaaS

Role

UI/UX Designer

Timeline

6 Weeks

Overview

Torque360's original inventory system tracked parts in name only, barely tracking generic "parts" while shops struggled to manage the real complexity of auto repair: oil filters, brake pads, tires, wheels, fluids, and custom assemblies. As the solo product designer, I rebuilt it into a market-standard auto repair inventory engine that handles every item type a shop touches.


Starting with the most critical gap, Dynamic item categories for parts, tires, wheels, and custom items.I designed a flexible architecture that turned fragmented tracking into a unified system purpose built for bays, not back offices.

The result reduced items ordering time while giving shops real-time control over their entire parts ecosystem.

The Problem

The data confirmed what sales kept hearing: our inventory feature couldn't tell a tire from a timing belt. Shops needed to track distinct item types like parts, tires, wheels, fluids, and custom kits, Each with unique fields (tire DOT codes, wheel offsets, part Id numbers), but we offered one generic template. The result was chaos.


The experience wasn't broken; it was misaligned. No native support for tire size lookups, no wheel fitment guides, no kit bundling for brake jobs. Shops were losing money because the system couldn't speak their language.

My Role & Approach

I structured the work in three moves: Deconstruct → Rebuild → Standardize.


  • Reverse engineered auto repair inventory needs by analyzing how competitors handle different items, then cross- referenced with 30+ pages of PM requirements for custom items flow.
  • Designed a custom item type builder that lets shops configure parts, tires, wheels, fluids, and custom assemblies each with specialized fields.
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  • Auto-Repair DNA: Engineered a part/tire/wheel template system.
  • Designed a smart categorization engine that auto-suggests item types based on scanning a barcode or VIN, cutting data entry time from minutes to seconds.


It turned a generic tracker into the single source of truth for our customer base.

The Clarity

Technicians stopped guessing if "235/45R17" was in stock and started seeing exact specs, DOT age, and bay location with one scan. The dashboard surfaced low-stock alerts, cost per job, and item specific reorder points all in one glance, turning parts, tire, and wheel ordering from a memory game into a confident decision.

Item management meant a shop could track everything from specialty brake fluids to staggered wheel sets, each with its own depreciation, supplier, and fitment logic. The workflow became predictable: scan barcode, update stock, trigger reorder.

These same principles later scaled to purchase orders and vendor rebates, turning fragmented tracking into a unified financial control layer that speaks auto repair natively.

The Impact

  • 55% faster inventory ordering across all item types (parts, tires, wheels, fluids etc.)
  • Stockout incidents reduced by 40% through item specific low stock alerts
  • Reduced manual reconciliation between inventory and RO line items after integration

The design didn't just track inventory, It gave shops a profit aware system that understands the difference between two separate items like a part or a wheel.

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Turned paper vehicle checks into a 4-minute mobile workflow, cutting inspection time by 78% and establishing a mobile-first foundation for 67+ shops.